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HIGH-DENSITY FOAM MACHINING
HIGH-DENSITY FOAM MACHINING
At Siddhautovation, we specialize in machining high-density foams to create precision molds, prototypes, and structural mockups for advanced manufacturing. Our expertise centers around tooling for composite fiber layups used in automotive and aerospace components such as bonnets, roof panels, and aerodynamic kits. We also support low-volume part development and vacuum forming.
Using CNC routing and surface prep techniques, we deliver molds that are ready for use — with options like sanding, sealing, and composite-compatible coatings. Our ability to machine large-format blocks without joints allows us to serve clients who require uninterrupted forms and flawless finishes.
Whether you’re building a prototype or preparing a mold for full production, we offer the speed, scale, and finish quality that modern design and engineering teams demand.
APPLICATIONS
Composite Layup Molds (bonnets, rooftops, aero kits)
Vacuum Forming Molds
Full-Scale Automotive Mockups
Aerospace Component Development
FPV & Drone Airframe Models
Product Testing & Validation Units
Structural & Functional Prototypes
Surface-Finish-Ready Tooling Blocks
Low-Volume and One-Off Production Runs
MATERIALS MACHINED
PU (Polyurethane) Foam
REN Foam
XPS Sheets
Modeling & Prototyping Foams
Client-Supplied Custom Foams (on request)
PU (Polyurethane) Foam
REN Foam
XPS Sheets
Modeling & Prototyping Foams
Client-Supplied Custom Foams (on request)


