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HIGH-DENSITY FOAM MACHINING

HIGH-DENSITY FOAM MACHINING

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HIGH-DENSITY FOAM MACHINING

At Siddhautovation, we specialize in machining high-density foams to create precision molds, prototypes, and structural mockups for advanced manufacturing. Our expertise centers around tooling for composite fiber layups used in automotive and aerospace components such as bonnets, roof panels, and aerodynamic kits. We also support low-volume part development and vacuum forming.

Using CNC routing and surface prep techniques, we deliver molds that are ready for use — with options like sanding, sealing, and composite-compatible coatings. Our ability to machine large-format blocks without joints allows us to serve clients who require uninterrupted forms and flawless finishes.

Whether you’re building a prototype or preparing a mold for full production, we offer the speed, scale, and finish quality that modern design and engineering teams demand.

APPLICATIONS

  • Composite Layup Molds (bonnets, rooftops, aero kits)

  • Vacuum Forming Molds

  • Full-Scale Automotive Mockups

  • Aerospace Component Development

  • FPV & Drone Airframe Models

  • Product Testing & Validation Units

  • Structural & Functional Prototypes

  • Surface-Finish-Ready Tooling Blocks

  • Low-Volume and One-Off Production Runs

MATERIALS MACHINED

  • PU (Polyurethane) Foam

  • REN Foam

  • XPS Sheets

  • Modeling & Prototyping Foams

  • Client-Supplied Custom Foams (on request)

  • PU (Polyurethane) Foam

  • REN Foam

  • XPS Sheets

  • Modeling & Prototyping Foams

  • Client-Supplied Custom Foams (on request)

Design. Engineer. Deliver.

Send Us Designs, Ideas 

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